CTRL UL101 Aviation Troubleshooter

P/N: B00033Boeing: SPL-1473

Acoustic Ultrasound Detection System for Precision Aviation Maintenance

The CTRL UL101 Aviation Troubleshooter is an industrial-grade ultrasonic detection system that assists technicians in rapidly pinpointing pneumatic, hydraulic, electrical, and mechanical faults in aircraft maintenance. Operating at 40 kHz, the UL101 demodulates ultrasonic frequencies into the audible range, providing an intuitive and non-destructive method for identifying issues that traditional methods often miss. With a proven 100% ROI within the first use, this tool transforms time-consuming troubleshooting into precise, data-driven diagnostics.

CTRL UL101 Aviation Troubleshooter - Product Detail
Real-World Success Stories

Boeing 737 MAX — CFM LEAP 1-B Fuel Nozzle Inspection

Case Study 1 of 4

1The Problem

A Boeing 737 MAX CFM LEAP 1-B engine developed a recurring fuel nozzle anomaly. Traditional troubleshooting required borescope inspection and often led to blanket replacement of all 18 fuel nozzles — consuming hours of engine downtime and introducing contamination risk each time the combustor was opened.

2The Solution

Technicians deployed the UL101 Aviation Troubleshooter (B00033) to listen for the ultrasonic signature of internal leakage at each nozzle. Within minutes the single defective nozzle was isolated acoustically — without any borescope or intrusive disassembly.

3The Results

  • Reduced diagnostic time to under 60 minutes
  • Eliminated borescope contamination risk
  • Identified the single failing nozzle vs. replacing all 18
  • No special certification required for technicians
  • Returned the engine to service the same shift

Product Details

Part NumberB00033
Boeing Tool TagSPL-1473
Operating Frequency40 kHz ± 1.5 kHz
Frequency Bandwidth1.8-2.2 kHz @ -3 dB SPL
Detection Range150 feet (45 meters)
Sensitivity Threshold10⁻¹²W/m² (0 dB SPL)
Minimum Ultrasonic Pressure2.0 x 10⁻⁵ PA @ 40 kHz
Operating Temperature-20°F to 130°F (-4°C to 54°C)
Battery Life45+ hours continuous use (9V alkaline)
Receiver Dimensions8.75" x 1.26" x 1.26" (222 x 32 x 32 mm)
Receiver Weight11.6 oz (330 grams)
Transmitter Dimensions4.125" x 1.26" x 1.26" (105 x 32 x 32 mm)
Transmitter Weight6.2 oz (175 grams)
Housing MaterialIndustrial Grade Extruded Aluminum (2.3mm wall)
Headset Impedance600 Ohm with 21 dB noise attenuation
Intrinsic SafetyANSI/UL 913-88 Division 1 & 2 Certified
Warranty6-Year Parts & Labor
CalibrationBi-annual sensitivity validation required

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